Sheetrock Ceiling

The Knauf P 112 complete system is a complete set of specially selected materials needed to create a false ceiling on a two-level metal frame. The finished ceiling structure is not a structural (bearing) element of the building.

The main building elements of the ceiling:

  • plasterboard KNAUF sheet;
  • metal KNAUF ceiling profiles PP 60×27.

The complete composition of the complete system and the required amount of materials per 1 sq. ceiling meter, see “Technical data”.

Distinctive features of this system: the main profiles of the suspended ceiling frame, fixed using suspensions to the base ceiling, and the supporting profiles to which the Knauf plasterboard is attached, are located at different levels.

In addition to the main elements, the complete system includes the technical solutions necessary for solving a specific construction task, recommendations for the performance of work, as well as tools and fixtures.

All elements of the P 112 complete system are manufactured using modern technologies, undergo strict quality control, are functionally oriented and, as part of the complete system, ensure the reliability of the entire structure during long-term operation.

Suspended ceiling made of Knauf sheets on a two-level metal frame.

  • The weight of one square meter of the ceiling is about 13 kg;
  • the maximum distance between the fixing points of the frame to the base ceiling is 1200 mm;
  • the maximum distance between the axes of the bearing profiles is 500 mm;
  • the maximum distance between the axes of the main profiles is 1200 mm;
  • the distance between the wall and the axis of the extreme main profile is ~100 mm.

The composition of the complete system – quantity per m2 :

  1. Knauf sheet (GSP-A, GSP-H2, GSP-DF) 12.5 mm – 1.0 m2
  2. Knauf-profile PP 60×27 – 3.2 rm. m;
  3. Profile extension – 0.6 pcs.;
  4. Two-level connector – 2.3 pcs.;
  5. Suspension with clamp and rod (Suspension straight, Nonius-suspension assembly) – 1.3 pcs.;
  6. Screw TN 25 – 17 pcs.;
  7. Anchor element – 1.3 pcs.;
  8. Reinforcing tape – 1.2 rm. m;
  9. KNAUF-Fugen putty – 0.4 kg;
  10. Primer Knauf-Tifengrund – 0.1 l;
  11. Separating tape – * rm. m;
  12. Screw LN 9 -2.6 pcs.

* Quantity corresponds to the perimeter of the room.

** Position not shown in figure, used with direct suspension.

( ) Component options are given in parentheses.

The data on the amount of materials are indicative, do not take into account cutting losses and require clarification on the project.

 

Application

Application area

It is used in premises for various purposes, both during reconstruction and in new construction in order to:

  • finishes;
  • solving structural and planning problems;
  • elimination of irregularities in the overlap;
  • hidden placement of engineering communications;
  • increase the sound insulation of floors;
  • acoustics;
  • increasing the fire resistance of ceilings and coatings.
Mounting process

The installation process includes the following stages of work:

  • marking the design position of the suspended ceiling frame;
  • assembly and fastening of the frame;
  • installation of KNAUF plasterboard sheets (GKL) in the design position and fastening to the frame;
  • sealing joints between Knauf plasterboard sheets and, if necessary, continuous puttying of the suspended ceiling surface;
  • priming the suspended ceiling surface before applying paint or decorative coating.
Recommendations

Installation of suspended ceilings should be carried out during the period of finishing work (in winter with heating connected), before the installation of clean floors, when all the “wet” processes are completed and wiring of electrical and plumbing systems has been completed, in dry and normal humidity conditions in accordance with SP 50.13330.2012 Thermal protection of buildings. Updated edition of SNiP 23-02-2003. In this case, the temperature in the room should not be lower than 10°C.

In conditions of high humidity (bathrooms, kitchens), it is recommended to use moisture-resistant KNAUF plasterboard sheets (GKLV).

The location of electrical wiring in the space of the ceiling frame should exclude the possibility of damage to them by the sharp edges of the frame elements or screws during the fastening of drywall sheets.

Painting suspended ceilings P 112 is recommended to be done with water-dispersion paints. It is not allowed to apply lime paints and paints on liquid glass.

Step 1. Preparatory stage
Prior to the installation of the suspended ceiling, we measure the premises and calculate the necessary materials.
Step 2. Markup
We mark the design position of the ceiling profiles. To do this, set the laser level on a tripod. We turn it on. Then, with a pencil, draw a line on the wall over the laser mark. With the help of a folding ruler with a pencil, we mark the axes of the main profiles and the points for placing the suspensions on the base ceiling.
Step 3. Glue the sealing tape on straight hangers
For better adhesion to the base ceiling and sound insulation, we glue the sealing tape on straight hangers.
Step 4. Attaching direct hangers
We fix direct suspensions at the marked points on the base ceiling. For concrete floors we use a metal anchor dowel, and for wooden floors - screws. To increase the isolation of impact noise from the premises located above, we use Knauf anti-vibration hangers. we use Knauf anti-vibration hangers.
Step 5. Mounting the main profiles to the hangers
We install the main profiles in the design position and fasten them with screws to direct suspensions.
Step 6. Mounting the two-level connectors
We cut and fix the supporting profiles to the main ones using two-level connectors. If the length of the room is greater than the length of the profile, then we use an extension to connect the individual ceiling profiles into one.
Step 7. Laying the insulation material
We lay AcoustiKnauf mineral wool boards to increase the heat and sound insulation of the ceiling.
Step 8 Apply Release Tape
We glue the separating tape on the wall at the level of the carrier profile. The installation of the metal frame is completed.
Step 9. Cutting Knauf sheets
We cut KNAUF sheets according to the project. We cut off the thinning of the sheet from the side that will adjoin the wall. We cut out the sheet. We process the cut edge of the sheet with a peeling planer. We make a chamfer with an edge planer on the end side of the sheet.
Step 10. Fastening Knauf sheets to the frame
We fasten the KNAUF sheet with screws to the ceiling profiles. We join the end edges of Knauf sheets on the supporting profiles of the frame.
Step 11. Preparing the surface of Knauf sheets
We clean the seams from dust and dirt.
Step 12 Finishing the edge of the sheets
We treat the edges of sheets with an open gypsum core with a KNAUF-Tifengrund primer.
Step 13 Seal the joints
We seal the seams between Knauf-sheets with a putty mixture Knauf-Fugen or Knauf-Uniflot using a reinforcing tape.
Step 14 Finished Surface
We seal the seams between Knauf-sheets with a putty Installation of a two-level false ceiling is completed. The surface is ready for finishing.
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Advantages

  • The complete system P 112 allows you to most correctly, efficiently and economically solve a specific construction task – the creation of a suspended ceiling.
  • In the process of creating a false ceiling, uncomfortable “wet” processes are excluded.
  • Significantly increases labor productivity.
  • Achieved overall savings in construction costs by lightening the structure of the building.
  • It is possible to implement unlimited in design, multi-variant architectural solutions for ceilings.
  • The finished ceiling has a high level of quality of finished surfaces.
  • The surface of suspended ceilings P 112 is suitable for any finish: painting, wallpapering, decorative plastering.
  • The heat and sound insulation qualities of the room are improved.
  • Not only environmental cleanliness is ensured, but also a microclimate in the room that is favorable for humans. Since the main material of the complete system – KNAUF gypsum board sheet – has the ability to breathe, that is, to absorb excess moisture and release it into the environment if there is a shortage.